Explore 10 compelling reasons to opt for a semi-automatic or fully automatic pallet wrapping machine

Discover 10 compelling reasons to upgrade from manual pallet packaging to a semi-automatic or fully automatic wrapping solution.

pallet wrapper turntable

1.Consistent and Uniform Film Application:

An operator manually packing pallets may struggle to maintain consistent tension throughout the wrapping process, leading to variations in the quality of packaging. Using a machine for pallet wrapping eliminates this issue, ensuring a constant and uniform application of the film.

automatic pallet wrapper with arm
pallet wrapper turntable

2. Professional Packaging:

Machine-wrapped pallets result in a professionally finished product. Manual wrapping often leads to an inconsistent and unappealing appearance, which can affect the overall image of your pallets in customer warehouses. Opting for machine wrapping resolves this concern, presenting a polished and professional look that aligns with your company’s image.

3. Operator Training:

Packing pallets by hand requires specific techniques to avoid damaging the product or compromising its security during transport. High staff turnover or multiple operators necessitate continuous training to ensure proper packing and adherence to safety regulations. Machine pallet wrapping eliminates the need for extensive operator training, addressing this challenge efficiently.

4. Enhanced Operator Safety:

Manual pallet packing, when done correctly, is arduous and poses a risk of back pain for operators when performed incorrectly. The human body is not designed to bend while carrying approximately 3 kg, all while trying to tension the film on the pallet. Wrapping with a machine eliminates this safety concern, reducing the likelihood of work-related accidents associated with manual pallet packing.

5. Product Assurance:

Manual packaging is often met with the “good enough” approach, potentially compromising product security during transport. Establishing and enforcing a standardized packaging procedure is crucial for ensuring the operator’s responsibility in maintaining adequate film tension. Machine pallet wrapping eliminates the “good enough” syndrome, preventing customer complaints and product damage resulting from inconsistent manual packaging.

6. Damage Control:

The difficulty of manual packing may lead operators to prioritize completion over the thorough securing of goods during transport. Machine pallet wrapping ensures consistent packing, reducing the risk of damage to goods during transit.

7. Enhanced Customer Satisfaction:

Pallet packing is the final step in the production process and the first interaction a customer has with a potential supplier. Inconsistent manual packaging can create a perception of lower quality. Maintaining a consistent standard in the last operation is essential for customer satisfaction. Machine pallet wrapping eliminates variability, presenting a professional image to customers.

8. Film Consumption Reduction:

While the primary goal of pallet wrapping is secure transportation, cost reduction is also important. A machine allows for better control of film consumption by eliminating excess film applied by well-intentioned operators. Beyond a certain point, additional film does not enhance stability but results in unnecessary consumption. Machine pallet wrapping addresses this concern, ensuring cost-effective and efficient wrapping practices.

9. Costs of Damaged Manual Film Rolls:

A hidden expense in manual packaging lies in the discarded rolls that are damaged or forgotten in the locations they were used. This cost can account for up to 15–20% of the total manual packaging expenses. Machine pallet wrapping eliminates this issue, reducing wastage and associated costs.

10. Enhanced Quality Control:

Manual packaging inherently lacks the repeatability needed for consistent wrapping. Variables such as different operators, varying times of the day, and fatigue make it challenging to standardize packaging quality. Machine pallet wrapping allows for the elimination of these variables and the definition of precise wrapping parameters, ensuring repeatability and the establishment of a quality standard. Wrapping pallets with a machine addresses this challenge.

Eliminating any of the mentioned points provides a strong justification for adopting machine pallet packing. What are your thoughts?

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Want to learn more? Contact us at office@gts-automation.hu.